Guide on Using a Wire Rope Lubricant

Wire rope creates an essential part of various structures and machines. It is incorporated by continuous wire strands wound around a central core. There are numerous types of wire rope designed for different application purposes. So, ensure to buy the one according to your requirement. If you want to maximise the productivity of your wire rope, you should use good quality Wire Rope Lubricants available in the market.

How Essential is Wire Rope Lubrication?

All the wire in a wire rope construction should stay as free as possible from adjacent wires. It allows them to move to accommodate its allocated share of the varying rope tension it needs to endure. It is particularly essential when a rope is utilized to perform at a high fraction or under the high wire contact stress experienced during hoisting.

A rope design is deliberated to reduce inter wire frictional contact. It can be done only by good lubricating practices. Regardless of the cause, it is vital to protect the wire rope against the certainty of corrosive attack. According to experts, an application of galvanized wire is not entirely successful as it wears off with time.

A suitable Wire Rope Lubricant quickly penetrated into the core of a wire. It ensures that a rope is well-lubricated while offering a non-drying and non-tacky covering on the outer part of the rope. This lubricated layer is essential to protect outer strands from corrosion.

Why is Wire Rope Lubrication Necessary?

It’s highly vital to understand proper usage and maintenance of a wire rope. If you fail to use it adequately, the results could be hazardous for your safety. The performance of a wire rope depends on how you store, maintain and handle it. As a wire rope is lubricated during the manufacturing process, it’s essential to lubricate it from time and again for safe usage.

A steel wire rope should be lubricated for the following reasons:

●        To extend its useful service life.

●        To minimize the rate of development of the number of broken wires.

●        To increase the corrosion protection on the outer layer.

●        To decrease the coefficient of friction occurred between the strands and the wires.

Lubricating a wire is not as easy as it may seem, so get in touch with an expert if you do not know how to use a Wire Rope Lubricant.

Benefits of Wire Rope Lubrication

Wire rope lubricants are available in two major types that include penetrating and coating oils. Both the types are worth using as they provide a lot of benefits which make them highly effective.

Some of the benefits are as follows:

●        It assists in protecting a wire from corrosion and rust.

●        It resists all wear and fretting, which minimizes potential rope failure.

●        It is durable and long-lasting, which helps in protecting a wire from exposures, regular washing, and civic reactions.

●        It avoids any slip or dip when being used.

Now that you have a proper idea on the importance and benefits of Wire Rope Lubricant ensure to invest in a top-quality one to lubricate your wires and improve their efficiency. 

4 Important Features of Wire Rope and Wire Rope Sling

Wire rope is an important part in industrial sector. It helps in lifting huge weights. Wire ropes are used in cranes, these actually helps in transmitting the mechanical forces longitudinally. These are made up of stainless steel, high carbon steel.

The need of the wire ropes actually defines the features of it, as there are different kinds of loads which need to be lifted and accordingly the wire rope quality is decided. The flexibility and strength are the main features which a wire rope should have and there are different parameters for measuring the flexibility and strength of the wire rope.

The amount and type of load decides the type of wire rope and wire rope sling. The size and shape of the wire ropes plays an important role in lifting the load.

Essential Features of Wire Rope:

·        Consistency

·        Strength

·        Flexibility

·        Resistance

Consistency:

Consistency is one of the most important characteristic of the wire rope. These need to perform consistently in its whole life cycle. There has to be proper inspection of the wire ropes and should be changed timely. There are bulges which come up with the usage of the wire ropes.

Strength:

Strength of the wire rope matters a lot. The main role of wire rope is to bear the load with its maximum capacity. The strength of the wire rope helps in lifting the load. More the strength more will be the capacity of lifting load of wire ropes.

Flexibility:

Flexibility of wire rope also matters a lot as a wire has to be flexible enough while carrying the load so that there are least chances of breakdown of the wire ropes. So it is important that the wire rope should be flexible to lift the load.

Resistance:

Resistance is also important for a wire rope. A wire rope should have following resistance:

• Abrasion resistance
• Crushing resistance
• Fatigue resistance
• Corrosion resistance
• Rotation resistance

These all kinds of resistance should be there in wire rope for to make it more useful.

How to choose Eye hooks for Lifting Heavy Objects?

There are many accessories or equipment, required for lifting heavy industrial machines and other objects. While many of them are commonly known, there are few which people aren’t aware about and its importance is unknown.

The most unanimous response to, “How will you lift heavy industrial objects?”is Crane. These heavy machine cranes are assembled using various lifting equipment or you can say a combination of these lifting equipment form a crane. Every crane has a different lifting capacity which depends on these equipment.

Eye hook is one such equipment which comes under the major category of lifting tackles. In this article, we will discuss about, types of eye hooks, how to choose a right eye hook and who all are main eye hook manufacturers in India.

To choose the perfect eye hook you need to consider few important points, appended below:

Type of load – The eye hook should always be chosen with respect to its lifting capacity. The weight of the load should always be judged earlier and accordingly the hooks should be opted.

Types of material of the load – The material of the load is also a very important factor before choosing the eye hooks.

Quality – Durability and performance of the eye hooks matters a lot. So it is always recommended to purchase it from a reputed eye hook manufacturer.

Type of sling – The types of sling is also a main aspect of choosing the eye hooks.

Other connections used for lifting – You also need to ensure if shackles are required too or does the load have engineered lifting points?

Apart from the points stated above, there are some fundamental checks which are to be kept in mind, like distance up to which the load is to be lifted.

These are few main things which you should keep in your mind before choosing the Eye hooks for lifting. Compromise in choosing such equipment may cause huge loss to your business. So it is always advisable to buy authentic eye hooks from trusted manufacturers.

Things to keep in mind for Electric Trolley Hoist

Electric Trolley Hoist are assembled  with electric motors, Gearboxes, Wire Rope drum with rope guides, electric panel board  and large wire rope connected to a hook for lifting. Electric Trolley Hoist are used to carry heavy objects weighing between 500 Kgs and 20 tons in different conditions like severe heat while welding, over the boilers and furnaces or in acidic atmosphere. Before installing and using an Electric Trolley Hoist, you must get the requirement clear and place an order to Electric Chain Hoist Suppliers accordingly. You may also require instruction guide or someone to explain its use, here we have few major thing you should keep in mind 

- Lubrication check : Make sure the Geared Trolley Hoist are filled up to the mark recommended oil in hoist and the end carriages 

-Test buttons: Test your control buttons before your Electric Chain Hoist  is carrying a load. Test your emergency stop button by pressing it, and making sure the wire rope hoist stops in time. 

-Tangling of wire rope: Lower the rope all the way to make sure your rope is not tangled by lowering or lifting load. If the wire  rope is tangled, make sure to untangle it.

-Check Cross Motion: Press the second set of arrows on your control switch to move the crane to the right or to the left. Check the cross travel limit switches working by taking the hoist to the extreme of the monorail or the Crane Bridge.

-Check Crane Motion: Press the third set of arrows on your control switch to move the crane horizontally. Check the cross travel limit switches working by taking the crane to the extreme .

-Trial run with the load: Press the down arrow in the first set of arrows on your control switch to lower the crane. When your hook has been attached to your load, you can press the up arrow to lift the load. Use the second and third sets of arrows to direct the load to its destination.

-Do not try other’s luck: Do not operate the electric wire rope hoist if people are under it. Stop the hoist and wait until the area is clear.

These were few important factors one needs to figure out from Electric Chain Hoist Suppliers to get suitable Electric Trolley Hoist for best output and avoid any kind of hindrance in work. Balbir Singh and sons are one the most trusted  Electric Chain Hoist Suppliers and other lifting equipment with an experience of more than 60 years in the industry and are on no. 1 position for 2 consecutive years. Check there range of products here  http://balbirsinghandsons.com/

Advantages of steel wire rope

There are plenty of lifting and hoisting equipment present in the market, in a variety of  materials, lengths, strengths, and with various special functions. The steel wire rope  in question stands as one of the sturdiest, most reliable and most efficient solutions to offer due to this wire ropes comes for some heavy operations like wire rope for cranes, Lift Elevator Wire Ropes, Underground Mining Wire Ropes and few more variations as per the operation; here we look below at major advantages of the steel wire rope :

Wire rope is less likely to break

The biggest of the advantages of wire rope is that it is made up of a few  strands woven together, which itself is  constructed by weaving together several wires. 

This creates a sturdy material that is formed from multiple wires with a core in between, with this core providing great reserve strength. This is why steel  wire ropes for cranes and other heavy operations are used.

Weighs less

Another advantage of steel wire rope is that despite its increased level of strength, it has minimal weight for the same size compared to something like an iron chain, without compromising its effectiveness. Despite its low weight wire rope  still has great flexibility and becomes ideal for use as Lift Elevator Wire Ropes. 

Longer service life 

Even though metal chains can also handle a large load but if one link in that chain breaks or suffers a defect, then the whole length of the chain is of no  use. If wires or a strand within a wire rope breaks or snaps, the load can still be supported by the rest of the strands, especially the strong core that is why Underground Mining Wire Ropes are better than iron chains.

Wide variety

Wire rope comes in different  shapes and sizes, with various  cores, lays, strands, and diameters as well as different ways of utilising your rope. This shows it’s highly adaptable nature is useful for a number of different industries, including in farming, shipping, manufacturing, forestry,construction and various others.

Our range

The advantages listed above are the main benefits of using steel wire rope, and each goes a long way in making ropes efficient and safe in any industry that they are used in. To find various kinds of wire rope and their specifications click here  

Advanced equipments for heavy lifting

Every day in the 21st century brings something new for various industries which increase the ease of operations; new equipment and upgrade of in use equipment. Similarly, the industries involved in lifting and shifting of heavy loads have been introduced with a lot of equipment by manufacturers and suppliers. Equipment like lifting tackles, manual and electric trolley hoist, chain pulley block and a few more advanced equipment that have increased ease of doing such heavy operations. Let’s see a few of some amazing equipment introduced by manufacturers in the 21st century for lifting and shifting heavy loads.

ElectricTrolley Hoist

Electric trolley hoists are one of the perfect equipment for carrying various goods. The product is extensively used in different sectors to carry various goods. The product is defect free and designed by expert electric trolley hoist manufacturers. But before buying it, you need to go through the various parameters like its efficiency of range and mode of working etc. Electric trolley hoist manufacturers various customization options so customers can get according to their needs.

Geared Trolley Hoist

Geared trolley hoist is an advanced part of the Electric Trolley Hoist. Geared trolley hoists can be controlled for speed , it can be increased and decreased as prepared by Geared Trolley Manufacturers. It is suitable for operations where loads are delicate and extra care is required while lifting and shifting. Geared Trolley Manufacturers can also modify it as per the requirement of customers.

Chain slings

Chain slings for lifting are one of the best equipment when we talk about lifting and hoisting. They are durable, temperature tolerant and cut resistant as compared to the nylon web slings. One can easily adjust it according to the need. They can be customized as well. Multiple chains can be added in chain slings as per the requirement of the operation.

Above mentioned equipments are the ones which has changed the whole process of handling heavy loads in industries. Manufacturers keep on investing in R&D to find new and advanced equipment for increasing effectiveness and efficiency of operations. For these kind of reliable, advanced and effective equipments one can contact Balbirsingh and sons, they are one of the leading suppliers of lifting and shifting equipment with experience of 60+ years and have been awarded several times for their services.

All about Chain Slings

Wire rope slings and Alloy steel chain slings  are one of the most common types of lifting slings used for lifting. They are used for lifting heavy items on work sites. When using a chain to build a sling the tolerance for chain is considered as its main building block of the sling.

Wire rope slings are available in one, two, three and four leg configurations. There are various components used in the making of chain sling some of them being head ring used at the top of the sling, chain connectors.
When using a chain sling it is important to make sure you are using the correct chain sling. The angle at which the load is lifted matters a lot. The wider the angle, lesser the working load limit.

 When used in rigorous material handling applications, chain can easily become corroded or worn. It is always mandatory to inspect the chain slings for defects on regular basis before using it to ensure safe lifting. If the chain corrodes it leads to the decreased strength of the chain.

Stretch or elongation are clear signs of overloading. A standard such as ASME B30.9 Slings links stretch or elongation as one of the reason a of removing wire rope slings, alloy steel chain slings from service.

The reason for corrosion are many, one of them being coming in contact with harsh chemicals, water or when it is used in tough environments.

Wear can happen only in part of the link that is in contact with another surface. There are two points where corrosion can occur majorly

 1) At the bearing points of interlink contact
 2) On the outsides of the chain

When the wire rope slings, Alloy steel chain slings or any kind of sling  gets corroded the next step is to determine how severe  the damage is and if the chain can still be safely used or not.

Generally surface corrosion can be removed by cleaning and oiling the chain.

So, while choosing a chain sling we should make sure to use one having high tensile strength as it has many advantages, they are strong, reliable, flexible and if taken proper care they can last long.

There are many rope slings manufacturers in India. Balbir Singh and sons are ISO & CE Certified Distributors and suppliers of high grade Usha Martin chain slings and Wire rope slings.