Major Equipment used in Industrial Sector

Industrial sector is huge. There are hundreds of equipment which are used in industrial sector which not even known by general people. Normally we have heard about cranes, wire ropes and many loads lifting equipment but there are some small apparatus which are less known but very much important for whole industrial process of manufacturing.

We have already talked a lot about wire ropes, wire rope slings, etc. So now we will understand about some other equipment like Endless round lifting slings, Chain slings, lifting Tackles, wire rope clamps etc.

Let’s start one by one:

Endless round lifting slings: These are generally made of polyester and they are truly useful for lifting heavy weights. These are available in market according to the weight which is to be lifted. The endless round lifting slings do not have any end as they are of ring shape. These are generally differentiated by different colours on the basis of capacity of lifting weights.

Chain Slings for Lifting:

As we know there is a huge variety of slings available which are used in lifting purposes. Chain slings are the slings which are made of chain which are one of them. The main reason of using chain slings over others are their durability, versatility and extremely long service life. Chain Slings for lifting purposes have some of the features of strength and resistant to abrasion.

Lifting tackles:

There are various types of lifting tackles which are used according to the needs. Bolt type D-shackle, Screw Pin-Bow Shackle etc. These lifting tackles make your lifting tasks easy and effortless. There are many dealers where you can find out various lifting tackles but Balbir singh and sons is the most trusted dealer for lifting tackles in Delhi.

Wire rope Clamps:

Wire rope clamps sometimes called as U- Clamps because of their shape are the clamps which are used for the clamping of the loose end of a length of wire rope. Under the code of approved practice for load lifting, those slings with wire rope clamps should not be used for lifting jobs. Wire Rope Clamps Manufacturers should always follow the guidelines so that there is no compromise with safety issues. If you compromise in quality or safety issues then that can cause big loss to your resources. So always choose good quality product. 

  

Discover the wire rope slings of industrial use

First of all we will understand that what are wire rope slings and what are their requirements.

Wire rope slings- It is commonly used for lifting purpose when you need strength, durability and resistance to abrasion to handle loads. Wire rope consists of a number of small individual wires that are turned into strands, the strands are then twisted together to form solid rope. Wire ropes slings have long been the standard when it comes to overhead lifting and material handling. What are the major factors they offer-?

Strength

Flexibility

Ability to handle bending stress and many more

And if we talk about Lifting & Moving loads then wire rope slings plays significant role to handle bending stress as it is too flexible in nature. Areas where wire rope slings are most popular-

Construction Industries

Manufacturing Industries

Automotive Industries

Oil & gas etc

In these areas, variety of heavy loads and rugged conditions exist and they prefer to utilize wire rope slings because wire rope constructed of various grades of steel making it resistant to elements such as moisture, heat, UV, and such chemicals. Wire rope slings can be assembled in a variety of configurations and sizes for nearly any lifting applications. The twisted strands of heavy duty wires are extremely durable and they create high tensile strength, so we often prefer wire rope sling in these industries.

TYPES OF WIRE ROPE SLINGS-

1. Single leg wire rope sling-                                             

Single leg wire rope slings is a versatile slings that features an eye loop swaged on both ends of the slings.

2.  Two leg wire rope slings-

Two leg wire rope slings are constructed of two wire rope legs that are attached with main ring. These slings can be fitted with a variety of hook ends.

3. Three Leg wire rope slings-

Three leg wire rope slings are constructed with wire rope legs that are attached with main ring. These slings are great for unbalanced loads.

Classification of Wire ropes & its usage

Wire Ropes mainly use to perform hauling, hoisting or suspending operation. It is designed to transmit forces longitudinally along their axis, and wire rope has very high tensile strength. There are many uses   of wire rope Engineering Industries, Construction & material handling. Under Wire ropes, steel wire rope is highly preferred for major task because of its major properties.

However, selecting the proper wire rope for your lifting application requires some careful measures-

In this blog you’ll get to know the most useful wire ropes& their component so you could select best wire ropes according to the usage of ropes.

Wire rope is a preferred lifting device for many reasons, Wire rope has very unique design and it consists of multiple steel wires that form individual strands laid in a helical pattern around a core. Wire ropes can also be used in lift and lower elevators. The benefits of wire ropes

• ü  Strength
• ü   Flexibility
• ü   Abrasion resistance
• ü   Fatigue resistance
• ü   Corrosion resistance
• ü   Rotation resistance

Classification of wire ropes

• Ø  Crane Ropes- These ropes are designed to provide longer life, less downtime, and superior resistance to bending fatigue for lifting applications. Crane ropes are mainly used for tower cranes, floating cranes, pick up cranes etc.
• Ø  Fishing Ropes- The major deteriorating force for a fishing rope is its corrosion factor.
• Ø  Elevator Rope-Elevator ropes, unlike wire ropes for other application, demand much closer dimensional quality levels to meet its tough safety requirements.

     There are many Wire Rope distributors of Usha martin products such as Balbirsingh&sons which is known as biggest supplier of their products.

Usha martin provides best quality wire ropes and has been present in the elevator rope business for more than fifty years. They have wire ropes which are designed to meet the quality levels of almost all the national & international standards.

A VIEW INTO THE CHARACTERISTICS OF WIRE ROPE SLINGS & GENERAL ENGINEERING WIRE ROPES

Summary-Industrial wire rope slings are very good choice for lifting application when you need strength, durability and resistance to abrasion. Wire Rope sling consist of a number of small individual wires that are formed into strands, and it can be assembled in a variety of configurations for lifting application. Sling with wire rope bodies longer then1-1/2” diameter are made only with burnt end splices in which the ends of strands are left exposed. And the major characteristics of slings are flexibility and resistance to abrasion.

ADVANTAGE OF WIRE ROPE SLINGS

Promotes Safety

Least expensive, per capacity of all steel slings.

Saves Time

Saves Money

Types of Usha Martin Wire Rope Slings-

1. BSS Multiple Leg Rope Sling- Multiple leg wire rope slings are very adjustable and these are the ultimate solutions towards lifting of uneven loads.

It has 3 types-

Two leg wire rope

Three leg wire rope

Four leg wire rope

2. BSS Wire Roe sling Flemish eye-It maintains all the basic wire rope sling features to keep safety. It has so many advantages and benefits which are listed below-

Reserve strength

It has good abrasion resistance for longer

Strength

3. BSS Endless Slings-Endless slings configurations enable the user to rotate hook and load contact points, resulting in increased sling longevity.

So this is the all major information which we gathered about Wire Rope slings, now get a short ideas about General Engineering wire Ropes.

GENERAL ENGINEERING WIRE ROPES

General Engineering wire ropes are highly flexible in nature and it consists of an independent wire rope core. There are so many inclusive characteristics present in this wire rope which makes it capable for good resistance. The resistance of the wire ropes is measured in the tons of 2000 Ibs.The strength of the wire rope is known as nominal strength or minimum breakage force.

3 BASIC THINGS REQUIRED IN INDUSTRIES – WIRE ROPE, WIRE ROPE SLING AND CHAIN HOIST

The basic need for industries is machines and to run these machines the most important thing which is required is electricity. Where this electricity come from? How does it reach to the industrial area from a power plant? These kinds of questions generally come in your mind when you think about industries. Here are the answers of these questions.

Wire rope: You must have seen huge triangle towers and very long wires. These wires are used for electricity transmission. These kind of special wires are known as wire ropes. These wire ropes are manufactured with such a material that helps in easy transmission of electricity. This is how electricity reaches to industrial area. It is not only the one role these magical ropes are playing in industrial sector but these ropes are also used in mining, cranes, elevators etc. These ropes are available in different types of material according to their usage. Majorly, the material used for manufacturing wire ropes is steel. These are known as Steel wire ropes. These wire ropes are generally made of high carbon steel and stainless steel. That is why steel wire ropes can be used in adverse conditions as well.

 In industrial sector, there are many types of machinery which are required for the different usages. Some are used for manufacturing the material, where as some are used for the ease of your lifting heavy loads and machinery. Now we will talk about the lifting of heavy machines and loads.

There are many small machines which are used for the lifting purposes. These machines are wire rope sling, chain pulley block, chain hoist etc.

Wire rope Sling: The sling is an item of climbing equipment that has a loop of webbing. These are used for lifting equipment as it is hitched to the equipment from one side and swaddled to wire rope from another side that is why known as wire rope slings.

Chain Pulley block or Chain hoist: Chain pulley block is also known as Differential pulley which is used to lift the heavy load. This is structured in such a way that eases out the task of lifting loads. It has got a pulley which is wrapped by a chain and that chain has a hook at one end. Chain pulley block (manual chain hoist) is the older version of chain hoist as now a day the chain hoist which is available is electric chain hoist.

Though all these above mentioned items are small in size and not very popular but all these are the basic blocks in industrial sector. Nothing can be done without these items.

What type of wire ropes should be used in Cranes?

Wire ropes are of many types, and according to the usage of the wire ropes, its type and material differ. This difference is required because same kind of material may not be able to bear different level of strength.

Wire ropes play key role in cranes, elevators, mining, fishing etc. and accordingly different materials are used. In this blog you will get to know about what kind of wire ropes we require for cranes.

Crane wire ropes play a vital role in ensuring a hazel free work process in harbors, off-shore platforms or various other applications where cranes are needed. There is lots of variety available in the market and choosing best for your use is difficult unless you don’t have proper experience regarding ability of the wire ropes. So following are some of the wire ropes which are available in the market:

HYFLEX 4: This kind of steel wire rope has 4 strands. It has good rotation resistance and it is suggested for difficult application and usages.

Powerform R^® 35/35P: It has the highest strength of all low rotation hoist ropes. It has maximum resistance to rotation. It is useful on single part and multi-part hoist systems. There are lot of other types of wire ropes like HYFLEX 35/35P, HYFLEX 18 etc. and these are selected as per their strength, resistance to abrasion, rotation and many more criteria.

As wire ropes are important for industries wire rope slings are also of equal importance. These have been used extensively for years and were once the industrial lifting sling of choice. These slings are also of different types. And it depends on the wire ropes and the work which you need to do with those slings.

Wire cable lifting slings which are used by cranes are available in different styles to meet your requirements. Multiple leg rope sling, Flemish eye, endless slings, single part sling, these all are the different kinds of wire rope slings which are used in different scenario.

Opting of best wire ropes and wire rope sling can ease your work with least risk of damage in lifting. So get it from reputed distributors or suppliers.

GET SOME COMFORT IN PULLING TASK WITH THE LIFTING EQUIPMENTS

If you are planning for setup your business in construction work and looking for lifting equipment then this blog may be useful for you. Lifting devices could make your task performance easy and also make your pulling tasks effortless and it prevents the lifting tasks from hassles.

But you need to be assured that you are having good quality equipment for your task performance and    that also reduces the amount of time you put into the work.

There are lots of major equipment those are necessary for lifting work which is essential to know

Chain hoist:

A chain hoist is a mechanism which is used to provide flexibility in lifting heavy loads using a chain. These hoists are very powerful in meeting the requirements of carrying heavy loads. It has adjustable lift and robust constructed features which make it strong holding equipment.

Some standard specifications of chain hoist

•        Extending the load chain prohibited
•      Emergency stop button

Chain pulley block:

Chain pulley block is one of the chain pulling equipment which is used to lift manually very heavy objects, this product you must have to keep for some mechanical lifting works, it makes every lifting works easy.

Some standard specifications of chain pulley block

•      Seal type caged ball bearing on load sprocket
•    Innovated design for fused brake

Electric Trolley:

White horse electric trolley is one of the perfect equipment for carrying various goods. The product is extensively used in different sectors to carry various goods. The product is defect free and designed under various experts. But before buying it, you need to go through the various parameters like its efficiency of range and mode of working etc.

Some standard specifications of Electric trolley

•        Simple structured gear box
•         Light self-weight motor
•       Well balanced

These are three excellent lifting equipment to simplify your industrial project work and applications. Spending more time to make any product perfect to hit the business will satisfy customer needs and minimise complaints. So always invest in quality lifting equipment to get good result.